Battery bank sizing recommendations


PV
system
size
Ave. daily PV
generation (kWh)1
Recommended battery
capacity (kWh)2
Battery
bank
voltage6
Recommended battery
capacity (Ah)2
Estimated cost
of batteries7
Min. Max. Ave. Min.3 Max.4 Ave.5 Min.3 Max.4 Ave.5 Min. Max. Ave.
1 kW 1.54 4.06 2.87 3.08 8.12 5.74 48 64 169 120 Due to volatility in the cost of lead, it is next to impossible to post a good cost estimate for a lead-acid battery bank.

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24 128 338 239
12 257 677 478
2 kW 3.08 8.12 5.74 6.16 16.2 11.5 48 128 338 239
24 257 677 478
12 513 1,353 957
3 kW 4.62 12.2 8.61 9.24 24.4 17.2 48 193 508 359
24 385 1,015 718
12 770 2,030 1,435
4 kW 6.16 16.2 11.5 12.3 32.5 23.0 48 257 677 478
24 513 1,353 957
12 1,027 2,707 1,913
5 kW 7.70 20.3 14.4 15.4 40.6 28.7 48 321 846 598
24 642 1,692 1,196
12 1,283 3,383 2,392
6 kW 9.24 24.4 17.2 18.5 48.7 34.4 48 385 1,015 718
24 770 2,030 1,435
12 1,540 4,060 2,870
7 kW 10.8 28.4 20.1 21.6 56.8 40.2 48 449 1,184 837
24 898 2,368 1,674
12 1,797 4,737 3,348
8 kW 12.3 32.5 23.0 24.6 65.0 45.9 48 513 1,353 957
24 1,027 2,707 1,913
12 2,053 5,413 3,827
9 kW 13.9 36.5 25.8 27.7 73.1 51.7 48 578 1,523 1,076
24 1,155 3,045 2,153
12 2,310 6,090 4,305
10 kW 15.4 40.6 28.7 30.8 81.2 57.4 48 642 1,692 1,196
24 1,283 3,383 2,392
12 2,567 6,767 4,783

1 Ave. daily PV generation (kWh) assumes a minimum insolation for Binghamton NY of 2.2 hr/day of "full sun" (1000W/m2) in December, a maximum of 5.8 hr/day in June, and an average of 4.1 hr/day annually, a year-to-year uncertainty of +/-11% (NREL data), and an overall PV system efficiency factor of 0.70.

2 Recommended battery capacity (kWh or Ah) is set equal to twice the average daily PV generation. For longest life, sealed maintenance-free batteries (aka VRLA, gelled electrolyte, AGM, etc.) should not be discharged to greater than 50% of their total capacity rating (at the 24hr discharge rate). As a rule-of-thumb, recommended battery capacity (in kWh) turns out to be approximately 3x the PV system rating (in kW).

3 Min. recommended battery capacity (kWh or Ah) is the largest battery bank size that the PV system can recharge from 50% depth-of-discharge (DoD) on an average mid-winter day. Min. recommended battery capacity (kWh or Ah) assumes no other means of battery charging other than the PV system. A battery bank of this size or smaller would be fully charged (on average) by the PV system every day of the year without other charging sources. This is usually the best choice unless expected daily energy usage is more than 1/2 of the min. battery capacity.

4 Max. recommended battery capacity (kWh or Ah) is the largest battery bank size that the PV system can recharge from 50% depth-of-discharge (DoD) on an average mid-summer day. In general, other charging sources (such as an auxiliary generator or utility grid) will be needed at other times of the year to bring the battery bank to a full state of charge at regular intervals (at least once per week is recommended). Without other charging sources, in order for this battery bank to remain fully charged at times of the year other than the summer months, energy usage must be equal to or less than that provided by the PV system on any given day. This can be difficult to achieve, especially during winter months.

5 Ave. recommended battery capacity (kWh or Ah) is the largest battery bank size that the PV system can recharge from 50% depth-of-discharge (DoD) on an average day. In general, other charging sources (such as an auxiliary generator or utility grid) will be needed during the winter months to bring the battery bank to a full state of charge at regular intervals (at least once per week is recommended). Without other charging sources, in order for this battery bank to remain fully charged in winter months, energy usage must be equal to or less than that provided by the PV system on any given day.

6 Battery bank voltage is the nominal value, not the fully-charged voltage. 48V values are highlighted due to better economics and efficiency of higher voltage battery charging systems utilizing 48V DC-to-AC inverters.

7 Estimated cost of batteries includes batteries, cabling, conduit and enclosure(s) - all of which are required for code compliant systems.


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